Flexible Easy-Install Anti-Deviation Wheel
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Flexible Easy-Install Anti-Deviation Wheel

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Anti deviation wheel is an effective mechanical device to prevent Slag conveyor deviation, and its design principle is based on the principles of friction and center of gravity balance;

The anti deviation wheel has the characteristics of simple structure, easy installation, and flexible adjustment, which can adapt to different specifications and models of Slag conveyors;

In practical applications, installing anti deviation wheels can significantly improve the operational stability and service life of conveyors, reduce production accidents and equipment losses caused by deviation.

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Product Overview


The Anti Deviation Wheel is a high-performance mechanical device engineered specifically to address the common problem of slag conveyor deviation in industrial settings. Developed based on the dual principles of friction principle and center of gravity balance, this device acts as a reliable safeguard for slag conveyors, ensuring smooth and stable operation even under heavy-load conditions. Whether used in power plants, steel mills, or cement factories, the Anti Deviation Wheel effectively mitigates the risks of conveyor belt misalignment, which can lead to equipment damage, production downtime, and safety hazards. Its robust design and user-friendly features make it an indispensable component for optimizing the efficiency and longevity of slag handling systems, while reducing operational costs associated with maintenance and accident repairs.


Flexible Easy-Install Anti-Deviation Wheel


Technical Specifications


Item

Specification

Material

High-strength carbon steel + wear-resistant rubber coating

Applicable Conveyor Types

Belt slag conveyors, chain slag conveyors, scraper slag conveyors

Installation Method

Bolt-on assembly (standard), weld-on customization optional

Adjustment Range

±15° (horizontal angle adjustment)

Operating Temperature

-20℃ to 85℃

Load Capacity

500kg to 2200kg

Surface Treatment

Hot-dip galvanization (anti-corrosion, anti-rust)

Rotational Speed

≤300r/min

Service Life

≥8 years (under normal operating conditions)

Net Weight

15kg to 48kg (varies by model)

Certifications

ISO 9001, CE, SGS


Key Features & Benefits


Simple Structure & Easy Installation

The Anti Deviation Wheel boasts a streamlined design with minimal components, eliminating complex assembly procedures. Its bolt-on installation allows on-site workers to complete setup within hours, without the need for specialized tools or advanced technical skills. This simplicity not only reduces installation time but also lowers labor costs, ensuring quick integration into existing slag conveyor systems.

Flexible Adjustment Adaptability

Equipped with a precision-adjustable mechanism, the device can adapt to different specifications and models of slag conveyors—from small-scale auxiliary conveyors to large-capacity industrial-grade equipment. The ±15° horizontal adjustment range enables real-time correction of conveyor deviation, even as material load or operating conditions change, guaranteeing consistent performance across diverse applications.

Wear-Resistant & Corrosion-Resistant Construction

Crafted from high-strength carbon steel and coated with a wear-resistant rubber layer, the Anti Deviation Wheel exhibits exceptional durability against abrasive slag materials and harsh industrial environments. The hot-dip galvanization surface treatment enhances corrosion resistance, preventing rust and degradation even in high-humidity or dusty settings, thus extending the device’s service life and reducing replacement frequency.

Enhanced Conveyor Operational Stability

By effectively preventing slag conveyor deviation, the device significantly improves the overall stability of the conveying system. Stable operation minimizes belt friction, reduces mechanical stress on conveyor rollers and motors, and avoids material spillage—all of which contribute to smoother production workflows and fewer interruptions.

Reduced Production Accidents & Equipment Losses

Deviation-related accidents (such as belt tearing, roller damage, or material leakage) can result in costly downtime and repairs. The Anti Deviation Wheel acts as a proactive safety measure, mitigating these risks and protecting valuable conveyor equipment, thereby lowering operational costs and ensuring workplace safety.


Product Types & Applications


Product Types

Side-Mounted Anti Deviation Wheel: Installed on both sides of the conveyor belt, ideal for correcting lateral deviation in horizontal or slightly inclined conveyors.

Bottom-Mounted Anti Deviation Wheel: Mounted at the bottom of the conveyor frame, designed to support the belt and prevent vertical deviation in heavy-load or high-speed operations.

Customized Anti Deviation Wheel: Tailored to special conveyor designs (e.g., curved conveyors, high-temperature conveyors) with adjusted material, size, or load capacity.

Application Scenarios

The Anti Deviation Wheel is widely used in industries that rely on slag handling, including:

Power plants (boiler slag conveying systems)

Steel mills (blast furnace slag and steelmaking slag transportation)

Cement factories (cement clinker and slag powder conveying)

Coal processing plants (coal slag and gangue handling)

Waste incineration plants (incineration residue transportation)


Purchase & Service Support


Consultation & Selection Support

Our professional technical team provides free one-on-one consultation to help customers select the most suitable Anti Deviation Wheel model based on conveyor specifications, operating conditions, and load requirements. We offer detailed product parameters, installation diagrams, and performance test reports to assist in decision-making.

Customization Service

For customers with special needs (e.g., non-standard conveyor sizes, high-temperature environments), we provide customized design and production services. From material modification to structural adjustment, our engineering team ensures the customized product meets specific operational requirements.

Installation & Training Guidance

We supply comprehensive installation manuals, video tutorials, and on-site technical support (optional) to ensure correct setup of the Anti Deviation Wheel. Our team also offers operational training for workers, covering adjustment methods, daily inspections, and basic maintenance skills.

After-Sales Warranty & Maintenance

All products come with a 1-year quality warranty. During the warranty period, we provide free repair or replacement for non-human-induced damage. Additionally, we offer long-term maintenance advice and supply of spare parts (e.g., rubber coatings, adjustment bolts) to ensure continuous and reliable operation of the device.


Qingdao Kechengyi Environmental Protection and Electric Power Technologies Co. LTD (KCY) is a comprehensive enterprise focusing on equipment research & development...

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Add: Sanlihe Industrial Park, Jiaozhou City, Qingdao, Shandong Province
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